Refrigerant is the lifeblood of HVAC systems. It is just as crucial in an HVAC system as a furnace or air conditioner is. Without it, the cooling process of an HVAC system would simply not exist. While it is easy to say that refrigerant is necessary for an HVAC system, it doesn’t explain why it is or how it works. It also doesn’t outline what the different types of refrigerants are or the common problems that happen with refrigerants as a whole. In this blog post, we will be covering all those questions and more. If you have any questions after reading this blog post, let us know and we will try our best to answer them in the comments below. Let’s dive in!
What Is Refrigerant?
In previous blog posts, we briefly talked about what refrigerant is. In our “What Causes an AC Compressor to Stop Working,” blog post we defined it as “a set of chemicals that are vital to the cooling process.” While this is true for a broad definition of refrigerant, it can be a little bit more complex.
Refrigerant has numerous definitions because it does several different things. Carrier defines it as “a chemical compound capable of transitioning from liquid to gas and back again.” Refrigerant has to be able to change states again and again without failure. It is something we are constantly applying pressure to generate heat and then taking said pressure away to restart the cycle. Heat must be added to it and then taken away from it. No matter what definition of refrigerant a person decides to go with, the purpose of it will always be to cool a home.
How Does It Work?
While the short definitions of refrigerant give decent explanations of how it works, it does not explain the whole picture. The longer explanation of how it works inside of an HVAC system is a bit more complicated. To begin with, refrigerant is passed through the main components of the HVAC system which consist of the compressor, condenser, metering device, and evaporator.
Refrigerant is constantly cycling through all of the components of the air conditioning unit. First, it travels from the evaporator to the compressor through the suction line. It then leaves the evaporator as a saturated vapor at a low pressure and temperature. The suction line increases the pressure of the refrigerant by forcing it to occupy a small space. After going through the suction line, the refrigerant arrives at the compressor.
Refrigerant enters the compressor as a superheated vapor at a high pressure and temperature. The compressor takes in the already pressurized refrigerant, pressurizes it even more, and increases its temperature. The refrigerant, by being pressurized, is actually compressed which is where the compressor gets its name from.
After going through the compressor, the now liquid refrigerant moves through the discharge line into the condenser. It passes along tubes of the condenser as fans blow across the tubes. The condenser rejects the heat and thermal energy is removed from the refrigerant. During this process, the refrigerant must be at a higher temperature than the air surrounding it. The greater the temperature difference is, the easier the transfer will be. The refrigerant cools and becomes a condensed liquid before going through the liquid line.
Through the liquid line, the refrigerant moves towards the metering device. The metering device usually consists of a valve or a piston. Pistons are commonly used in old air conditioners or low efficiency ones. Anyway, the metering device drops the pressure and temperature of the refrigerant. Throughout the metering device, the refrigerant begins to boil when its temperature is reduced. The refrigerant heads back into the evaporator to start the whole process again. Sometimes an HVAC system will have a line called expansion line in which case before heading into the evaporator, the refrigerant will go through that first. Expansion lines are mostly seen in ductless systems, however, and not in traditional ones.
The process of how refrigerant works can seem daunting, but half of the reason why it is so complex is so it can be incredibly efficient. It circles through the air conditioner changing states over and over again. It has to do that in a relatively short amount of time. At the end of the day, the first definition of refrigeration still stands: refrigerant works absorbs heat through the air, travels through coils in the inside and outside of the air conditioner, and repeats the process all over again. No matter how complicated the refrigeration process is, it will always fulfill its purpose.
Different Types of Refrigerant
There are many different types of refrigerants but some are more common than others. For example, Freon is often referenced when talking about refrigerant, but it is not the only one. Listed below are some refrigerants that are frequently used or referenced. While this doesn’t include all the refrigerants used in modern times, it does contain a few and gives a brief history over the history of refrigerant in the HVAC world. While refrigerants may vary, their purpose always stays the same.
While not commonly mentioned, water is the oldest refrigerant to date. It has several properties that make it desirable to use as refrigerant such as that it’s non-toxic, non-flammable, renewable, and inexpensive to use. To this day, it is still used as a refrigerant in evaporative coolers. Evaporative coolers are an alternative to traditional HVAC systems and don’t use electricity. They work by passing outdoor air over pads soaked in water, causing the water to evaporate into the air.
Water is easily available and inexpensive to use, however, its boiling and freezing points are too high for it to be used as a reliable refrigerant. Water boils at 212 fahrenheit and freezes at -32 fahrenheit. These temperatures are not only too high, but drastically different making water difficult to change states easily. While water can work as a refrigerant, it is not the most efficient one out there on the market and that’s why it is not often used in modern cooling devices.
- Freon (R-22)
Freon is a specific brand of refrigerant that was created by Thomas Midgley Jr. and his team in 1928. As to date, Freon is the most commonly seen refrigerant in HVAC systems in both commercial and residential buildings. In 2020, the United States began to lead a global movement to phase out Freon (R-22) and replace it with Puron (R-410A). The United States no longer produces Freon due to the harmful effects it has on the environment. The boiling point of Freon is -41.44 Fahrenheit. While this number can vary, it generally stays in that range. Freon is slowly being phased out and will not likely be seen in HVAC systems in the future.
- Puron (R-410A)
Puron was invented in 1991 and has slowly, but surely replaced Freon. It runs at a higher pressure than most refrigerants and because of that, parts are designed specifically for its use. It’s boiling point is -55.3 Fahrenheit and it’s freezing point is -247 Fahrenheit. Of course, these numbers aren’t set, but Puron’s boiling and freezing point usually stays around those ranges. Unlike previous refrigerants, Puron does not deplete the ozone layer making it a more environmentally friendly choice, however, it still has a high global warming potential. Puron is also not 100% safe to handle. Even with all of Puron’s negatives, it has a lot of positives, and that’s why it is becoming more common in the United States.
Some other worthy refrigerant mentions are Isobutane (R-600a) and propane. While Isobutane has a low chance of depleting the ozone layer and has a low global warming potential, it is flammable and can explode. Much like the same other reasons Isobutane is a risk, propane is a good refrigerant, but it is not often used because it is flammable.
While a lot of refrigerants may differ in composition, boiling, and freezing points, they all serve the same purpose. Some of them are just safer than others and more environmentally friendly. As time goes on, the HVAC industry is constantly evolving and searching for the best refrigerant for HVAC systems. Refrigerants will continue to be phased in and out as the search continues for the most efficient and environmentally-friendly refrigerant possible.
In previous blog posts, we have covered issues relating to refrigerant due to the fact that it is so important to an HVAC system. A lot of refrigerant problems can occur at the same time due to the fact one often leads to another. For example, leaking refrigerant can lead to low refrigerant which can lead to it freezing over. It’s a domino effect in some ways and in other ways, not. In this section, we will be talking about how these problems develop and what to do when they do.
- Leaking Refrigerant
The most common problem related to refrigerant is leaking refrigerant. Leaking refrigerant can lead to a variety of problems such as higher electric builds, odd noises coming from your air conditioner, increased humidity in your home, reduced efficiency of your AC unit, and freezing and low refrigerant as mentioned above. Leaking refrigerant can be caused by holes or cracks in the coils or an air conditioner’s old age. When refrigerant is leaking, the best thing that can be done is to isolate the problem and call an HVAC technician. In order to isolate the problem, examine the coils and look for any holes or cracks located in them. If there are visible holes or cracks, make a mental note of where they are. The more information about the problem the HVAC technician is given at the start, the easier it will be for them to get the air conditioner’s refrigerant levels back to normal and the HVAC system working better as a whole.
- Low Refrigerant
Low refrigerant is another common problem associated with refrigerant issues. When refrigerant runs low, an air conditioner is not able to work to its full potential. Refrigerant can run low because of leaking or negligence. Negligence can happen when during a yearly checkup, an HVAC technician does not check the level of refrigerant or an HVAC system hasn’t been serviced in a long time. The best way to avoid refrigerant running low is to schedule yearly checkups and to go with a reliable HVAC company. Most homeowners aren’t able to check the level of refrigerant in their systems themselves, so going with a reliable HVAC company is the best bet to keep it from running low.
- Freezing Refrigerant
When refrigerant freezes, an air conditioner completely stops working. Refrigerant keeps the coils warm as it runs throughout the HVAC system and when it runs low, the refrigerant isn’t able to absorb as much heat. This causes the coils to slowly, but surely decrease in temperature until they freeze over. When coils freeze over, it can lead to total system failure. Usually the first part—that isn’t the coils—to fail is the compressor. If the compressor fails, it’s an expensive part to replace. The best way to avoid total system failure is to turn off the air conditioner and contact an HVAC company right away when refrigerant freezes over. Turning off the air conditioner will minimize the damages to the unit as a whole which means a less expensive repair bill in the long run. Some other reasons why refrigerant may freeze over are low temperatures surrounding the air conditioning unit, clogged filters, and broken fans. Freezing refrigerant is a serious problem, but when dealt with correctly, the damages can be minimized.
While refrigerant problems may pop up without warning, they can be fixed if caught in time. The best way to catch refrigerant problems early on is to have an HVAC system maintained yearly. We hope this section helped to increase your knowledge of common refrigeration problems and if you run into any, you’ll now know what to do.
In this blog post, we discussed the importance of refrigerant, what it is, how it works, different types of refrigerants, and common problems with it. Refrigerant can be difficult to understand, but we hope that this blog post has helped to increase your knowledge of it. Do you live in Jefferson County or the surrounding areas? Is your air conditioner experiencing problems? We can help! Give us a call at 636-475-9384. We look forward to helping you with all your HVAC needs.